Braun NUVL603C User Manual

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Under-Vehicle Lift
®
W
A
R N I N G
Read manual
before installing
or servicing lift.
Failure to do so
may result in
serious bodily
injury and/or
property damage.
ual
Man
"Providing Access to the World"
International Corporate Hdqrs: P.O. Box 310 Winamac, IN 46996 USA
1-800-THE LIFT
®
(574) 946-6153 FAX: (574) 946-4670
®
®
Braun UVL SeriesTM
Braun UVL SeriesTM
CJKA+%(8
CJKA+%(8
Private Use Wheelchair Lifts
02
Series 02
Service Manual for:
35033
November
2008
Patent #5,305,486
Patent #5,305,486
www.braunlift.com
DOT — Private Use Lift
DOT — Private Use Lift
“DOT — Private Use Lift” verifies that this platform lift meets only
the “private use lift” requirements of FMVSS No. 403. This lift may
be installed on all vehicles appropriate for the size and weight of
the lift, except for buses, school buses, and multi-purpose
passenger vehicles other than motor homes with a gross vehicle
weight rating (GVWR) that exceeds 4,536 kg (10,000 lb).
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1 2 ... 38

Summary of Contents

Page 1 - CJKA+%(8

Under-Vehicle Lift®W A R N I N G Read manualbefore installingor servicing lift.Failure to do somay result inserious bodilyinjury and/or property damag

Page 2 - Congratulations

Page 8Floor Level and Inboard Locator AdjustmentsInboard Locator AdjustmentOPENCLOSEVALVE2. Position the lift platform below stow level using the man

Page 3 - Contents

Page 9Inboard Locator Adjustment3. Remove the 1/4" lock nut se-curing the lifting arm cam bolt. See Photos D and E. Do not remove the bolt.Rai

Page 4 - Lift Terminology

Page 10Inboard LocatorLinkage RodIInboard Locator Linkage Rod AdjustmentDo not adjust the inboard locator linkage rod un-less extra usable platform le

Page 5 - Switch and Sensor Locations

Page 11 Specified (recommended) Available Braun Lubricant Type Lubricant Amount Part No.LO - Light OilSG - Synthetic GreaseSynthetic Grease

Page 6 - Certification Checklist

Page 12Maintenance and Lubrication ScheduleMaintenance and lubrication procedures must be performed as specified by an authorized service technician.

Page 7 - Adjustments and Calibration

Page 13Maintenance and Lubrication Schedule1500 Cycles750 CyclesApply Light Oil - See Lubrication DiagramApply Door-Ease - See Lubrication Diagram. A

Page 8 - OBAR S 1

Page 14Maintenance and Lubrication ScheduleHydraulic Fluid (Pump) - Check level. Note: Fluid should be changed if there is visible contamina-tion.

Page 9 - Cam depressing switch

Page 15Troubleshooting Diagnosis Chart1.00NOOPERATION2.11 Hydraulic valve open2.12 Pump mounted horizontal2.13 No oil (low)1.11 Low Battery1.12 B

Page 10 - Figure A

Page 16FUNCTION POSSIBLE CAUSE REMEDY4.11 Outer Barrier switch is not activated or defective. 4.12 Full Out switch is not acti-vated or defective.

Page 11 - Inboard Locator Adjustment

Page 17FUNCTION POSSIBLE CAUSE REMEDY10.00BARRIER WILL NOT OPERATE UP OR DOWN WITH HAND-HELD PENDANT OR OVERRIDE SWITCHES10.11 Poor plug connections1

Page 12 - Linkage Rod

The Braun CorporationNUVL603C02-0002511/12/20071-800-THE-LIFTBRAUNMOBILITY.COM®MFG DATESERIAL NUMBER®DOT Private Use Lift MODEL#Max. Lifting Capacity

Page 13 - Lubrication Diagram

Page 18CONTACT REMOVAL1. Remove orange wedge using needle nose pliers or a hook shaped wire to pull wedge straight out.2. To remove the contacts, ge

Page 14

Page 19NOTESThis page intentionally left blank.

Page 15

Page 20Lift Wiring Schematic - MainCIRCUITBREAKERBAT.AUX.DOOR OPENSWITCHCARRIAGE / PLATFORMHARNESS #73930A1234ORBURDBKBUNOT USEDORABCABCBK BKWH WHRD R

Page 16 - Intervals

Page 21Unfold for:Lift WiringSchematic-MainNUVLPCBOARD#34564A563421563421563421DOOR CUT OUT ADAPTER#31934AHAND PENDANT 25’ EXTENSION#73947N-25001212LI

Page 17

Page 22Hydraulic Parts List Item Qty. Description Part # 1 1 Pump Assembly (M259 with Reservoir/with Back-up pump) 87060 2 1 Motor,

Page 18

Page 23Hydraulic Diagram1412365416810111571291113333435322526272423181920212217Arrow mustface pump28313029

Page 19

Page 24Pump Module Parts List Item Qty. Description Part # 1 1 Pump Assembly, M259 87060 2 1 Adapter, 1/4” Male NPT x 7/16-20 Male

Page 20 - CONTACT REMOVAL

Page 25Pump Module Diagram335429302018101751535355355655565250242332344935115131614687818192740393838434754414437312424242132262591211RDBKTO DOWNSOLEN

Page 21

Page 26Unfold for:Pump ModuleExplodedViewComplete Lift Exploded View1222696973939939192951116181712101414132355107107242448243737111365252515050494951

Page 22 - Lift Wiring Schematic - Main

Page 27Repair Parts List 1 1 Housing Weldment 73101NW 2 4 Clamp, Lift Mounting 73733 3 4 Nut, 1/4" NC Rivet 83020 4 1 Chain Re

Page 23 - Schematic

Page 1Contents Troubleshooting and MaintenanceLift Terminology ... 2Switch and Sensor Locati

Page 24 - Hydraulic Parts List

Page 28Lift Housing Detail Exploded View12226969739399391929511161817121014141323551071077103393960391279999991001018975984915943910410539106110383838

Page 25 - Hydraulic Diagram

Page 29Lift Carriage Detail Exploded View2424482437371113652525150504949512827215756395656392126632011132424232120222622254926343326493031543839292932

Page 26 - Pump Module Parts List

Page 30Lift Platform Detail Exploded View1026811511912212412312011611311411488114117121118108125126128112243838383861713869707070132133852413442558483

Page 27 - Pump Module Diagram

Page 31Braun® Limited WarrantyWARRANTY COVERAGE AND WARRANTY COVERAGE TIME PERIODSThe Braun Corporation (“Braun”) warranty covers certain parts of thi

Page 28 - Complete Lift Exploded View

Page 32Braun® Limited WarrantyThis warranty does not cover, and in no event shall Braun be liable for towing charges, travel, lodging, or any other ex

Page 29 - Repair Parts List

Page 33Braun® Limited WarrantyEVENTS DISCHARGING BRAUN FROM OBLIGATION UNDER WARRANTYThe following shall completely discharge Braun from any express o

Page 30

Page 34NOTESThis page intentionally left blank.

Page 31

Over 300 Braun Dealers Worldwide"Providing Access to the World"®"Providing Access to the World"International Corporate Hdqrs: P.

Page 32

Private Use Wheelchair LiftsAll illustrations, descriptions and specifications in this manual are based on the latest product information available at

Page 33 - Limited Warranty

Page 2W A R N I N G 81823Push T-handle in fully and manually move platform inand out to engage platformlock before driving vehicle.Failure to lock pl

Page 34

Page 3Switch and Sensor LocationsWARNING81823Push T-handle in fully and manually move platform in and out to engage platform lock before driving vehic

Page 35

Page 4Certification ChecklistThe following operations and conditions must be functionally verified in order for the lift to be FMVSS 403/404 compliant.

Page 36

Page 5Adjustment ProceduresLift Out Switch: The Lift Out Switch stops inward travel of the carriage/platform during Stow function (activated by the h

Page 37 - Dealers Worldwide

Page 6103102103103103103103103103103103103103102243R103103103103103103102103103103102102102220 CHA6C5220 CHA6C5100 VHA6C5220 35A5Q6321321321V104V104V1

Page 38 - CJKA+%(8

Page 7Floor Level and Inboard Locator AdjustmentsAchieving proper floor level positioning of the platform and inboard locator requires a com-bination o

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